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(1) Application in Iron and Steel IndustryMetal cryogenic treatment is a branch of metal heat treatment. It was not until 1965 that the United States applied metal cryogenic treatment to industrial production for the first time. In China, about 2000, metal cryogenic treatment was gradu
(1) Application in Iron and Steel Industry
Metal cryogenic treatment is a branch of metal heat treatment. It was
not until 1965 that the United States applied metal cryogenic treatment
to industrial production for the first time. In China, about 2000, metal
cryogenic treatment was gradually applied to industrial production. Now
it has entered many fields, such as automotive parts manufacturing,
tooling manufacturing, roll cold treatment, precision mechanical parts
manufacturing and tool manufacturing. According to GB/T 25743-2010 steel
parts cryogenic treatment, metal cryogenic treatment includes tool
steel, spring steel, bearing steel, stainless steel, heat resistant
steel, carburizing steel and carbonitriding steel. According to the
existing research and application results, the role of metal cryogenic
treatment is summarized as follows:
1. Retained austenite transforms martensite. At low temperature (below
Mf point), the retained austenite decomposes and transforms into
martensite, which improves the hardness and strength of the workpiece.
Some scholars believe that cryogenic treatment can completely eliminate
retained austenite; others believe that cryogenic treatment can only
reduce the amount of retained austenite, but can not completely
eliminate it; others believe that cryogenic treatment can change the
shape, distribution and sub-structure of retained austenite, thus
improving the strength and toughness of steel. From our application
analysis, cryogenic can eliminate more than 80% of the Paralympic Games.
2. Ultrafine carbides are precipitated from martensite. The lattice
constant of Fe tends to decrease after martensite is cooled and volume
shrinkage, which strengthens the driving force of carbon atom
precipitation. However, due to the difficulty of diffusion at low
temperature and the shorter diffusion distance, a large number of
dispersed ultrafine carbides are precipitated on martensite matrix to
achieve the effect of dispersion strengthening, thus significantly
improving the wear resistance.
3. Residual compressive stress is produced on the surface. The cooling
process may cause the plastic flow of defects (micro-holes, internal
stress concentration areas). Residual compressive stress is produced on
the surface of the vacancy during the rewarming process, which can
reduce the damage of the defect to the local strength of the material
and ultimately improve the abrasive wear resistance.
4. Tissue refinement. Tissue refinement improves both strength and
toughness of the workpiece, which mainly refers to the fragmentation of
the original coarse lath martensite and the homogeneity, compactness and
fineness of the structure.
5. Stable size. Due to the transformation of the paralympic, the
refinement of the material structure and the reduction of the material
defects, the size of the cryogenic workpiece is more stable in the
subsequent use, which is of great significance to the precision
workpiece.
(2) Application of Aluminum Alloy Industry
Aluminum alloy produces internal stress in the process of production
and processing. The traditional method is to reduce internal stress by
aging heating treatment. However, due to the low melting point of the
aluminum alloy itself and the increase of aging temperature, the
strength of the material will inevitably be reduced. Therefore, the
aging treatment after quenching of aluminium alloys is usually carried
out at a lower temperature (less than 200-250 C), which affects the
effect of stress relief, generally only about 10-35%.
Using cryogenic treatment can effectively reduce the residual stress
of 20-90%, and its greatest advantage is that it can improve the
strength, hardness, wear resistance and structural stability of
materials. There is no limit on the shape and size of the workpiece to
be processed. The cryogenic treatment before cutting can also
significantly improve the tendency of serious deformation and improve
the structural stability of materials. For some precise aluminium alloy
parts, it has great application value.
(3) Application of Copper Alloy Industry
A few scholars in China have begun to study the cold treatment of
copper alloys. From the existing research situation, it is generally
believed that at low temperature, copper alloys undergo phase
transformation from retained austenite to martensite similar to steel
materials and refine grains, thus improving the strength and hardness of
copper alloys. However, for cryogenic treatment, the microstructure of
copper alloys changes. In order to improve the physical mechanism of
copper alloy properties, there is still a lack of sufficient
experimental and theoretical basis to elaborate.
As an indispensable application material in manufacturing industry,
the research on cryogenic treatment of copper alloys is of great
significance. At present, there is no definite conclusion about the
transformation mechanism of cryogenic treatment of copper alloys, but
its principle and function have been gradually recognized, which lays a
foundation for further research. With the development of cryogenic
treatment technology for copper alloys, the research on its
transformation mechanism and technological measures has become more
systematic, which will inevitably promote the application of copper
alloys.
(4) Other metal industries
In the past, due to the limitation of conditions, the research on
metal cryogenic field in our country is too little. The research on
metal cryogenic field in America, Japan, Germany and other countries is
ahead of our country, not only in the research results, but also in the
degree of technicians'understanding of deep cryogenic. Such as Custom
465 475 developed by Carpenter Technologies Inc. in the United States,
the material design considers that the full phase transformation can be
carried out at - 80 C, and then the aging strengthening treatment is
carried out. The tensile and yield strength can reach more than 1800
Mpa, and the fracture toughness is good. It is the steel with the best
combination of strength and toughness in PH stainless steel, which is
used in the United States Joint Strike Aircraft. Tie rod, flaps track,
slotted wing track, transmission device, engine anti-vibration pad and
landing gear and other components, but there is no similar brand in
China at present.
Compared with heating, cryogenic technology is still a new field.
Kuwaijani is an early enterprise engaged in the development of liquid
nitrogen cryogenic equipment in China. It has rich R&D and practical
experience, and has many mature products. It is willing to cooperate
with users to promote the popularization and use of metal cryogenic
technology.